Some Investigations on Surface Quality of Aluminium Matrix Composite Developed Using Modifi ed FDM Pattern Based Rapid Investment Casting

Authors

  • Rupinder Singh Professor, Production Engineering Dept., GNDEC, Ludhiana - 141 006, Punjab, India
  • Jagdeep Singh M.Tech Research Scholar, GNDEC, Ludhiana - 141 006, Punjab, India
  • Sunpreet Singh P.hD Research Scholar, Punjab Technical University, Kapurthala - 144601, Punjab, India

DOI:

https://doi.org/10.51983/ajeat-2014.3.2.730

Keywords:

Aluminium Matrix Composite, Fused Deposition Modelling, Investment Casting, Surface Roughness

Abstract

The prototypes prepared by using fused deposition modelling (FDM) usually have highly rough surface due to staircase effect. This is the main obstacle in rapid investment casting (RIC) where FDM based replicas are employed as master pattern. Present research work is focused to improve the surface finish of aluminium matrix composite (AMC) by altering the levels of process variables (like: dimension of master pattern, density of master pattern and number of slurry layers) using Taguchi L9 OA. FDM fi lament with 0%nylon-30%Al-10%Al2O3 proportion has been used for preparation of master pattern. AMC was developed using Al6063 alloy through RIC route at recommended parameters. Results indicated that input parameters significantly affected the roughness of AMCs prepared.

References

A wear resistant part having metal matrix composite (MMC) and process for preparing the metal matrix composite, Patent File No. 2847/DEL/2013, Dated 17th September 2013.

J. Lui, A. Upadhyaya, and R.M. German, "Application of Percolation Theory in Predicting Shape Distortion during Liquid Phase Sintering," Metallurgical and Materials Transactions A, vol. 30, no. 8, pp. 2209–2221, 1999.

J.W. Kaczmar, K. Pietrzak, and W. Wlosinski, "The production and application of metal matrix composite Materials," Journal of Material Processing Technology, vol. 106, pp. 58–67, 2000.

D.B. Miracle, "Metal matrix composites from science to technological significance," Composite Science Technology, vol. 65, pp. 2517–2540, 2005.

W.C. Harrigan, "Commercial processing of metal matrix composites," Material Science Engineering A, vol. 244, pp. 75–92, 1998.

H.P. Degischer, "Innovative light metals: metal matrix composites and foamed aluminium," Material & Design, vol. 18, no. 4-6, pp. 217–222, 1997.

D.J. Lloyd, "Particle-reinforced aluminium and magnesium matrix composites," International Materials Reviews, vol. 39, no. 1, pp. 1–23, 1994.

K. Nutt, "Selective laser sintering as a rapid prototyping and manufacturing technique," in Proc Solid Freeform Fabrication Symposium, Austin, TX, pp. 131–137, 1991.

W.H. Zhong et al., "Short fiber reinforced composites for fused deposition modeling," Materials Science and Engineering A, vol. 301, pp. 125–130, 2001.

S.H. Masood, "Intelligent rapid prototyping with fused deposition modeling," Rapid Prototyping Journal, vol. 2, no. 1, pp. 24–32, 1996.

D.K. Pal, B. Ravi, and L.S. Bhargava, "E-manufacturing one-off intricate castings using rapid prototyping technology," in Proceedings of International Conference on e-Manufacturing, Bhopal, India, pp. 259–175763, 2002.

C.K. Chua, K.H. Hong, and S.L. Ho, "Rapid tooling technology: A comparative study," International Journal of Advanced Manufacturing Technology, vol. 15, no. 8, pp. 604–608, 1999.

P.M. Dickens et al., "Conversion of RP models to investment casting," Rapid Prototyping Journal, vol. 1, no. 4, pp. 4–11, 1995.

S.H. Masood and W.Q. Song, "Development of new metal/polymer materials for rapid tooling using Fused deposition modeling," Materials & Design, vol. 25, no. 7, pp. 587–594, 2004.

M. Nikzad et al., "Thermo-mechanical properties of a metal-filled polymer composite for fused deposition modelling applications," 5th Australasian Congress on Applied Mechanics, ACAM, Brisbane, Australia, 2007.

B. Ralph, H.C. Yuen, and W.B. Lee, "The processing of metal matrix composites–an overview," Journal of Material Processing Technology, vol. 63, pp. 339-353, 1997.

M.K. Surappa, "Aluminium matrix composites challenges and opportunities," Sadhana, vol. 28, pp. 319-334, 2003.

E. Sachs et al., "Three Dimensional Printing: Rapid Tooling and Prototypes Directly from a CAD Model," Journal of Manufacturing Science and Engineering, vol. 114, no. 4, pp. 481-488, 1992.

A. Chakradeo and M.A. Kulkarni, "Rapid prototyping–a tool for pre-surgical planning," in International Conference on e-Manufacturing, Bhopal, pp. 271-272, 2002.

B. Rooks, "Rapid tooling for casting prototypes," Assembly Automation, vol. 22, no. 1, pp. 40-45, 2012.

S. Wang, A.G. Miranda, and C. Shih, "A Study of Investment Casting with Plastic Patterns," Materials and Manufacturing Processes, vol. 25, pp. 1482–1488, 2010.

Downloads

Published

27-06-2014

How to Cite

Singh, R., Singh, J. ., & Singh, S. . (2014). Some Investigations on Surface Quality of Aluminium Matrix Composite Developed Using Modifi ed FDM Pattern Based Rapid Investment Casting. Asian Journal of Engineering and Applied Technology, 3(2), 1–4. https://doi.org/10.51983/ajeat-2014.3.2.730