Numerical Investigation of Slurry Erosive Wear Due to Multiple Particle Impact

Authors

  • Mithlesh Sharma Mechanical Engineering Department, IKGPTU, Kapurthala, Punjab, India
  • Deepak Kumar Goyal Mechanical Engineering Department, IKGPTU Main Campus, Kapurthala, Punjab, India
  • Gagandeep Kaushal Yadavindra College of Engineering, Punjabi University Guru Kashi Campus, Talwandi Sabo, Bathinda, Punjab, India

DOI:

https://doi.org/10.51983/ajeat-2018.7.2.905

Keywords:

Erosive Wear, Numerical Modeling, Modelling, Explicit

Abstract

In the present work, an attempt has been made to investigate the slurry erosion problem using numerical simulation approach. AISI304 steel has been chosen as the base material for the present study. Performance of AISI304 steel under the range of slurry erosion conditions such as an impact angle and impact velocity of the erodent particles are investigated using laboratory developed slurry erosion test rig. To simulate the similar conditions virtually as available in the hydropower plant, finite element analysis software named as Abaqus has been used. Model has been developed using explicit dynamic solver approach. For correlating the behavior of the material with real time conditions, Johnson cook material model and failure model has been used. To simulate the solid particles impact, general contact penalty method has been adopted. Erosive wear rate is correlated with material removal rate and depth of penetration. It has been observed that the simulated results using Abaqus explicit are in confirmation with the experimental results. Furthermore, to analyze the mechanism of erosion, substrate surface was analyzed with reference to stresses and plastic strains developed by the impact of erodent particles.

References

T.R. Bajracharya, C.B. Joshi, R.P. Saini, and O.G. Dahlhaug, "Sand erosion of Pelton turbine nozzles and buckets: a case study of Chilime hydropower plant," Wear, vol. 264, pp. 177-184, 2008.

V. Chawla, B.S. Sidhu, D. Puri, and P. Singh, "Performance of Plasma Sprayed Nanostructured and Conventional Coatings," J. Australian Ceramic Society, vol. 44, pp. 56-62, 2008.

B.S. Sidhu, D. Puri, and S. Prakash, "Mechanical and metallurgical properties of plasma sprayed and laser remelted Ni–20Cr and Stellite-6 coatings," J. Materials Processing Technology, vol. 159, pp. 347-355, 2005.

M. Federici, M. Cinzia, A. Moscatelli, S. Gialanella, and G. Straffelini, "Effect of roughness on the wear behavior of HVOF coatings dry sliding against a friction material," Wear, vol. 368-369, pp. 326-334, 2016.

P. Lawrence and E. Atkinson, "Quantitative design and performance prediction methods canal sediment extractors, in International Conference on Irrigation System Evaluation and Water Management-1988, Wuhan, Editor. China," pp. 101-115, 1988.

J.F. Santa, L.A. Espitia, J.A. Blanco, S.A. Romo, and A. Toro, "Slurry and cavitation erosion resistance of thermal spray coatings," Wear, vol. 267, pp. 160-167, 2007.

D.K. Goyal, H. Singh, H. Kumar, and V. Sahni, "Erosive Wear Study of HVOF Spray Cr3C2–NiCr Coated CA6NM Turbine Steel," Journal of Tribology, vol. 136, pp. 041602-613, 2014.

D.K. Goyal, H. Singh, H. Kumar, and V. Sahni, "Slurry Erosive Wear Evaluation of HVOF-Spray Cr2O3 Coating on Some Turbine Steels," Journal of Thermal Spray Technology, vol. 21, pp. 838-851, 2012.

J.G.A. Bitter, "Study of Erosion Phenomena," Wear, vol. 6, no. 1, pp. 169-190, 1963.

D. Lopez, J.P. Congote, J.R. Cano, A.P. Toro, and A.P. Tschiptschin, "Effect of Particle Velocity and Impact Angle on the Corrosion–Erosion of AISI304 and AISI 420 Stainless Steels," Wear, vol. 259, pp. 118-124, 2005.

M.R. Ramesh, S. Prakash, S.K. Nath, P.K. Sapra, and B. Venkataraman, "Solid Particle Erosion of HVOF Sprayed WC-Co/NiCrFeSiB Coatings," Wear, vol. 269, pp. 197-205, 2010.

S. Hong, W. Yuping, Q. Wang, G. Ying, G. Li, W. Gao, B. Wang, and G. Wenmin, "Microstructure and Cavitation–Silt Erosion Behavior of High-Velocity Oxygen–Fuel (HVOF) Sprayed," Surface & Coatings Technology, vol. 225, pp. 85-91, 2013.

L. Thakur and N. Arora, "A Comparative Study on Slurry and Dry Erosion Behaviour of HVOF Sprayed WC–CoCr Coatings," Wear, vol. 303, pp. 405-411, 2013.

M.S. Mahdipoor, F. Tarasi, C. Moreau, A. Dolatabadi, and M. Medra, "HVOF Sprayed Coatings of Nano-Agglomerated Tungsten-Carbide/Cobalt Powders for Water Droplet Erosion Application," Wear, vol. 330-331, pp. 338-347, 2015.

E. Elkholy, "Prediction of abrasion wear for slurry pump materials," Wear, vol. 84, pp. 39-49, 1983.

D.K. Goyal, H. Singh, H. Kumar, and V. Sahni, "Slurry Erosive Wear Evaluation of HVOF-Spray Cr2O3 Coating on Some Turbine Steels," Journal of Thermal Spray Technology, vol. 21, no. 5, pp. 838–851, 2012.

H.M. Hawthorne, B. Arsenault, J.P. Immarigeon, J.G. Legoux, and V.R. Parameswaran, "Comparison of Slurry and Dry Erosion Behaviour of some HVOF Thermal Sprayed Coatings," Wear, vol. 225–229, pp. 825-834, 1999.

B.K. Prasad, A.K. Jha, O.P. Modi, and A.H. Yegneswaran, "Effect of Sand Concentration in the Medium and Travel Distance and Speed on the Slurry Wear Response of a Zinc-Based Alloy Alumina Particle Composite," Tribology Letters, vol. 17, pp. 301-309, 2004.

T. Manisekaran, M. Kamaraj, S.M. Sharrif, and S.V. Joshi, "Slurry Erosion Studies on Surface Modified 13Cr-4Ni Steels: Effect of Angle of Impingement and Particle Size," Journal of Materials Engineering and Performance, vol. 16, no. 5, pp. 567-572, 2007.

H.Z. Yu, Y.H. Huang, and L. Quan, "Erosion Wear Experiments and Simulation Analysis on Bionic Anti-Erosion Sample," Science China Technological Sciences, vol. 57, pp. 646–650, 2014.

Z.G. Liu, S. Wa, V.B. Nguyen, and Y.W. Zhang, "Finite element analysis of erosive wear for offshore structure," in 13th International Conference on Fracture, Beijing, China, 2013.

V. Kannojiya, S. Kumar, M. Kanwar, and S.K. Mohapatra, "Simulation of Erosion Wear in Slurry Pipe Line Using CFD," Applied Mechanics and Materials, vol. 852, pp. 459-465, 2016.

N. Kumar and M. Shukla, "Finite Element Analysis of Multi-Particle Impact on Erosion in Abrasive Water Jet Machining of Titanium Alloy," Journal of Computational and Applied Mathematics, vol. 236, no. 18, pp. 4600-4610, 2013.

B. Yıldırım and S. Muftu, "Simulation and Analysis of the Impact of Micron-Scale Particles onto a Rough Surface," International Journal of Solids and Structures, vol. 49, pp. 1375–1386, 2012.

N.P. Daphalapurka, F. Wang, B. Fu, H. Lu, and R. Komanduri, "Determination of Mechanical Properties of Sand Grains by Nano indentation," Experimental Mechanics, vol. 51, pp. 719–728, 2011.

Gu. Xiaoqiang and X. Huang, "Laboratory measurements of small strain properties of dry sands by bender element," Soils and Foundations, vol. 53, pp. 735–745, 2013.

P. Krasauskas, S. Kilikevicius, R. Cesnavisius, and D. Pacenga, "Experimental analysis and numerical simulation of the stainless AISI 304 steel friction drilling process," Mechanika, vol. 20, no. 6, pp. 590−595, 2014.

D. Mohotti, T. Ngo, and P. Mendi, "Numerical Simulation of Impact and Penetration of Ogvial Shaped Projectiles through Steel Plate structures," in ICSECM, India, pp. 178-183, 2011.

D.K. Goyal, H. Singh, H. Kumar, and V. Sahni, "Erosive Wear Study of HVOF Spray Cr3C2-NiCr Coated CA6NM Turbine Steel," Journal of Tribology, vol. 136, pp. 041602-12, 2014.

Downloads

Published

09-11-2018

How to Cite

Sharma, M., Goyal, D. K., & Kaushal, G. (2018). Numerical Investigation of Slurry Erosive Wear Due to Multiple Particle Impact. Asian Journal of Engineering and Applied Technology, 7(S2), 109–115. https://doi.org/10.51983/ajeat-2018.7.2.905